Brinsea Incubator: Octagon 20 ECO Operator Manual

 Brinsea Octagon 20 Poultry Egg Incubator

AE21 US Issue 01

Octagon 20 Eco egg incubator

User instructions
Contents
Section Subject Page
1 Introduction 2
2 Unpacking 2
3 Location, Installation and Temperature 3
4 Storage of eggs 5
5 Humidity and Ventilation 5
6 Egg setting 8
7 Egg turning 8
8 Hatching 8
9 Cleaning up 9
10 Servicing 9
11 Troubleshooting 10
12 Specifications 11

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1 Introduction

These instructions detail the operation of your new Octagon 20 Eco incubator and optional Autoturn Cradle. Please read these instructions carefully before setting up your machine to achieve best results and keep these instructions safe for future reference. This document includes recommended procedures for successful hatching but incubation involves the control and manipulation of a large number of factors and in certain circumstances different procedures may be necessary. Your incubator is designed to allow the user to vary the incubation conditions to suit a wide range of species in different ambient conditions and the specific set-up for every situation is beyond the scope of these instructions.

There is a range of books available covering incubation techniques, for more information or to request a book list please don’t hesitate to contact us.

DO NOT COVER THE INCUBATOR. FOR INDOOR USE ONLY. THE INCUBATOR MUST BE PLACED IN AN AREA NOT SUBJECT TO SPLASHES OF WATER OR WET CONDITIONS AND OUT OF REACH OF ANIMALS AND CHILDREN.

Fig. 1 Functional features of the Octagon 20 Eco

Temperature Control
Heater Indicator LED Housing
Cable / Adjustment
Spindle Cover
(remove to access
Liquid-in-glass tamper-proof
temperature adjuster)
Thermometer
Adjustable Air Vent Turning Motor
Housing
Autoturn Cradle

2 Unpacking

Your incubator has been supplied in protective packaging. Please remove all tape, strapping and packing from the incubator and parts. Retain the carton and packing materials to enable the unit to be repacked.

Your incubator will include as standard:

Quantity Item
1 Incubator (including removable lid)
1 Egg tray
1 Cable / Adjuster cover and screw
1 Mains cable
1 Set of six egg dividers

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Optional Autoturn Cradle:-

2 Base bars
1 Motorised cradle end
1 Plain cradle end
1 Set of four bolts

2.1Please identify each part and check that they are all present and undamaged. If there are any parts damaged or missing please contact your retailer or Brinsea Products (at the address at the end of the document).

2.2Check also that the electrical supply matches the machine’s requirements (marked on the technical label on the inside of the lid of the incubator and on the inside of the blank Autoturn cradle end).

2.3To register your new Brinsea product please visit www.brinsea.com and follow the link under Customer Service on the top navigation of the home page to qualify for your free 2 year guarantee. If you do not have access to the internet please call 1-888-667-7009.

2.4Go to www.Brinsea.co.uk and register as a free member of the Brinsea Email Group to receive the latest news and information such as advance notice about new products, special offers, exclusive competitions and much more.

3 Location, Installation and Temperature

3.1Your incubator will give best results in a room free from wide temperature variations and with generous ventilation – particularly if several incubators are running at the same time. Ensure that the room temperature cannot drop on a cold night. Ideally thermostatically control the room at between 68 and 77°F (20 and 25°C). Never allow the room temperature to drop below 59°F (15°C) and ensure that the incubator cannot be exposed to direct sunlight.

3.2If using the Autoturn cradle: Assemble the Autoturn cradle in accordance with the diagram below (Fig. 2) and place on a flat, level surface (workbench height is ideal). Place the incubator into the Autoturn cradle as illustrated (Fig. 1). The cabinet is designed to locate onto the lugs at either end of the Autoturn cradle. Take care to offer the incubator at the angle which matches that of the drive lug to avoid damage to the mechanism. Ensure full engagement in the slots in the ends of the incubator so that the incubator is level end to end.

FIG. 2

3.3If using without the Autoturn cradle place the incubator upright on a flat level surface.

3.4Remove the lid and place it where it can not be splashed by water. Lift out the egg tray and fill one of the two water channels with water or 100:1 Brinsea Incubation Disinfectant Solution leaving the top of the liquid 3/4” (20mm) from the top of the channel. Replace the tray and replace the lid. Slide the ventilation control to the centre of its range.

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3.5Connect the mains cable to the incubator lid. Ensure the connector is pushed fully home in its socket; it may be quite a tight fit.

3.6Plug the incubator mains supply cable into a suitable outlet ensuring that the cable is not pulled tight. The incubator fan will start and the red LED in the temperature control housing will light continuously. Allow the incubator to run for at least an hour to stabilise the temperature before making adjustments or setting eggs.

Stable and correct temperature is essential for good results. Adjust with care.

Please note: your incubator may not be set to the correct temperature from the factory and the following procedure must be followed before setting eggs.

3.7As the incubator warms up and approaches its control setting the red heater indicator LED will change from continuously on to flashing. Allow the incubator to stabilise for at least an hour before adjusting the temperature.

3.8Rotate the red adjustment spindle located in the cable connector housing with a small screwdriver – clockwise to increase temperature, anticlockwise to reduce it. 2°F (1°C) is about ¼ turn of the spindle. Refer to the thermometer to check temperature. Adjust temperature with care – small differences have large effects on hatching performance.

When reducing temperature the red LED may go out while the incubator cools – this is normal.

Red Adjustment Spindle

3.9 Recommended temperatures: Typical incubation period:
Hens 37.4 – 37.6°C 99.3 – 99.6°F 21 days
Pheasant 37.6 – 37.8°C 99.6 – 100°F 23-27 days
Quail 37.6 – 37.8°C 99.6 – 100°F 16-23 days
Ducks 37.4 – 37.6°C 99.3 – 99.6°F 28 days
Geese 37.4 – 37.6°C 99.3 – 99.6°F 28-32 days
Parrots:
Amazons 36.8 – 37.0°C 98.3 – 98.6ºF 24-29 days
Macaws 36.8 – 37.0°C 98.3 – 98.6ºF 26-28 days
Love birds 36.8 – 37.0°C 98.3 – 98.6ºF 22-24 days
African Grey 36.8 – 37.0°C 98.3 – 98.6ºF 28 days
Eclectus 36.8 – 37.0°C 98.3 – 98.6ºF 28 days

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3.10Developing embryos are fairly tolerant of short term temperature drops and the user need not be concerned about cooling that occurs when inspecting eggs. Temperatures above ideal can quickly have a serious detrimental effect on hatch rates and must be avoided.

3.11Once the correct temperature has been achieved the cable cover must be fitted to ensure the cable is correctly clamped and the connections are fully protected from splashes of water. Fit the Cable Cover and gently tighten the screw.

DO NOT ROUTINELY OPERATE THE INCUBATOR WITHOUT THE CABLE COVER IN PLACE. ENSURE THE CABLE IS NOT CRUSHED OR PINCHED WHEN THE COVER IS FITTED.

The cover is designed to prevent splashes of water reaching the electrical socket and it clamps the cable to prevent the connector coming loose.

3.12Plug the cradle mains supply cable into a suitable outlet ensuring that the cable is not pulled tight. The cradle motor will start and the incubator will begin to turn. Please note:- The turning is very slow – taking about half an hour to turn each way.

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Storage of Eggs

4.1 Store eggs in cool, damp conditions. Most species may be safely stored for up to 14 days before serious
reductions in hatch rates are likely. Daily turning of stored eggs also helps maintain hatchability.
4.2 Discard cracked, mis-shaped and heavily soiled eggs (if possible). Only wash soiled eggs using a brand
egg wash solution such as Brinsea Incubation Disinfectant Concentrate following the manufacturer’s
instructions. It is essential to wash eggs in solution which is significantly warmer than the egg. Bear in
mind that all solutions will remove the outer cuticle from the egg as well as the dirt and may leave the egg
at greater risk from bacterial contamination in the future.

5

Humidity and Ventilation

Short term variations in humidity are not important. The average humidity over the incubation period needs to be near optimum to achieve the ideal weight loss. High humidity for the day or two of hatching is also important. Beware chronic, excessive humidity.

5.1Two factors affect incubation humidity: water evaporation within the cabinet (from eggs as well as from additional water) and levels of ventilation. The water content of the air being drawn through the incubator will also have an effect.

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5.2There are three methods available to bird breeders to achieve correct humidity levels:

a)Follow the manufacturer’s guidelines for water and ventilation levels (see below).

b)Measure humidity levels and adjust to match published guidelines for different species (see below).

c)Monitor egg weight loss which varies as a direct result of humidity and correct against published weight loss figures for the species.

a)As a general guide for poultry set the ventilation control to about half open and maintain water in one of the two water channels. If the incubator is not full reduce the ventilation level accordingly. If the incubator is full of parrot (and parrot like species) eggs the ventilation control should be about 2/3rds open. If fewer eggs are incubated reduce the ventilation level accordingly.

For all species ensure there is water in both channels for the last two days of incubation.

Higher humidity levels are needed for hatching to prevent membranes drying too quickly. Do not close the vent below 1/3rd when hatching.

The above guidelines make no provision for different ambient conditions and are necessarily rather generalised but they are simple and often effective.

b)If measuring humidity levels directly be cautious of readings from low cost analogue or digital hygrometers.

Generally accepted incubation RH levels for species groups:

During incubation Poultry 40-50% RH
Waterfowl 45-55% RH
Parrots 35-45% RH
Hatching All species 65% RH or more

For more specific information on particular species’ requirements check the relevant literature.

c)Eggs lose moisture through their shells and the rate of evaporation depends on the humidity levels around the eggs and the shell porosity. During incubation eggs need to lose a fixed amount of water which corresponds to a loss in weight of around 13-16% depending on species. By weighing eggs periodically during incubation it is possible to monitor and, if necessary, correct humidity levels to achieve the correct weight loss.

Weigh the eggs on the day they are set in the incubator, take the average weight and plot this on a graph (see example below). The ideal weight loss line can be plotted by joining the point representing initial average weight with the ideal hatch weight (13-16% less depending on species) with the x-axis representing the incubation period (in days).

By measuring actual average weights every few days the actual weight loss can be plotted and compared to the ideal weight loss line and corrections can be made. For example if the actual weight loss was greater than ideal (see graph below) then the air has been too dry and humidity levels need to be increased to compensate.

Typical ideal weight losses for species groups:

Poultry 13%
Parrots 16%
Waterfowl 14%

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Average egg weight

Egg weight loss chart
68
66 Ideal weight (grams)
(grams) 64
62
60 Measured weight
58
(grams)
56
54
2 5 8 1 14 17 20
1
Incubation period (days)

5.3Of the three methods given above the most reliable is egg weight method and is recommended – particularly where poor hatch rates are experienced or if eggs of high value are being incubated.

5.4Alter the setting of the ventilation control (reduce ventilation to increase humidity) and have water in neither, one or both of the water channels to change the humidity level. Humidity levels may be further increased by placing strips of evaporating card or cloth into one or both of the water troughs. Evaporating card is available from Brinsea Products.

Folded evaporating card

5.5 In all cases the humidity for hatching needs to be high. Because of the short duration involved water/weight loss will not be significantly affected. High humidity is necessary to prevent membranes drying and hardening before the hatch fully emerges. Humidity will naturally increase as the first eggs begin to hatch and internal membranes begin to dry. This effect is in addition to the increased area of water evaporation from the water channels.

5.6During hatching the high humidity levels will fall dramatically when the lid is opened and will take some time to build up. Resist the temptation to lift the lid frequently – leave for at least 6 hours between inspections.

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6 Egg Setting

6.1The Octagon 20 Eco is designed to be as flexible as possible, accommodating eggs of different sizes up to (and including) goose eggs and in different orientations. Some experimentation may be necessary to maximise capacity.

6.2Before setting eggs ensure that the incubator has been run for several hours and has stabilised at the correct temperature.

6.3Set the eggs in rows between the wire loop dividers. The dividers must be positioned such that the eggs rest on the tray bottom and are not pressured by the bar. The dividers prevent the eggs rolling. Eggs may be set on end (or at an angle) provided the large end of the egg is upwards. Eggs rolling through a few degrees between the dividers as the incubator turns are not in danger.

6.4Once the eggs have been set the temperature must not be adjusted for 24 hours to allow the eggs to warm. Check the water level every 3 days or so and temperature daily. Candle the eggs after 1/3rd of the incubation period has elapsed to reject clear, infertile eggs (see section 12).

7 Egg Turning

Warning: NEVER MANUALLY TURN THE INCUBATOR WHILE IT IS ON THE CRADLE, this will damage the turning mechanism and invalidate the guarantee.

THE AUTOTURN CRADLE ASSEMBLY IS FITTED WITH A CLUTCH. IF A CLICKING SOUND IS HEARD THIS INDICATES OVERLOAD OF THE TURNING MECHANISM. The cause of this may be overloading of eggs or other objects impeding the turning of the incubator. Ensure the incubator is not overloaded and that nothing can restrict the movement of the incubator (such as a mains cable or having the incubator too close to a wall). This may damage the turning mechanism and invalidate the guarantee.

7.1The Autoturn cradle will continuously turn the incubator and eggs on an hourly cycle (through 90° and back) while plugged into the mains supply. Some small intermittent movement due to play in the gears is normal and does not cause harm. Lubrication of the plastic linkage with WD40 helps to ensure smooth, silent movement.

7.2Ensure that nothing can impede the movement of the incubator on the cradle (such as a mains cable or having the incubator too close to a wall).

7.3Altricial species such as parrots or birds of prey may benefit from additional manual turning through a full 180° once or twice a day.

8 Hatching

8.1If hatching in the Octagon 20 Eco unplug the Autoturn cradle, remove the incubator from the cradle, place on the work surface in the upright position and remove the egg dividers two days before the hatch is due.

8.2For maximum setting capacity, cleanliness, flexibility and performance a separate hatcher may be used. A second Brinsea Octagon 20, Octagon 10 or Hatchmaker incubators are recommended. Contact your dealer for details.

8.3Eggs nearing hatch are slightly less sensitive to temperature variation and the hatching temperature can be reduced by up to 2°F (1°C) but this is not essential.

8.4Hatching humidity levels need to be high (see section 5 above) but note that the ventilation control must be at least 1/3rd open during hatching.

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8.5When most eggs have hatched (12 to 48 hours) remove the hatchlings to a brooder. The Brinsea Cosylamp is ideal for poultry and waterfowl etc. The Brinsea TLC-4 Brooder is recommended for exotics.

8.6During hatching the high humidity levels will fall dramatically when the lid is lifted and will take some time to build up. Resist the temptation to open the incubator frequently – leave for at least 6 hours between inspections.

9 Cleaning Up

IMPORTANT:

DISCONNECT THE INCUBATOR AND CRADLE FROM THE MAINS POWER SUPPLY DURING CLEANING. RISK OF ELECTRIC SHOCK!

ENSURE THAT ALL ELECTRICAL PARTS ARE KEPT DRY. DO NOT IMMERSE THE YELLOW BASE.

9.1NEVER WASH THE TRAYS, COVERS OR CABINET PARTS IN LIQUIDS OVER 50°C (120°F). DO NOT USE A DISHWASHER TO CLEAN TRAYS, INCUBATOR BASE OR LID. Following each hatch in the Octagon 20 Eco remove and wash the egg tray and dividers in Brinsea Incubation Disinfectant Solution. Wipe all other internal surfaces with a soft cloth soaked in the solution. Do not immerse the hollow yellow base as fluid may become trapped inside. Ensure that the instructions supplied with the fluid are followed.

9.2Periodically unscrew the six screws retaining the fan cover, remove the cover and soak. Dust and fluff may be removed from the fan and heater cord with a soft brush. USE NO LIQUIDS.

THE INCUBATOR MUST NOT BE USED WITHOUT THE FAN COVER FITTED. RISK OF ELECTRIC SHOCK!

WARM AIR DISTRIBUTION WILL BE ADVERSELY AFFECTED IF THE FAN COVER IS NOT IN PLACE.

9.3If a separate hatcher is used the procedure above should still be followed every two months.

9.4The exterior of the incubator and Autoturn cradle may be cleaned with a damp cloth. Avoid allowing any moisture to get inside mechanical housings.

9.5Always clean the incubator before storage and ensure that the unit is totally dry inside and out. Run the incubator with no water inside for 24 hours prior to storage to ensure it is completely dry.

10 Servicing

IMPORTANT: THE HEATER CORD AND CONNECTIONS ARE AT MAINS VOLTAGE. NEVER OPERATE THE INCUBATOR WITH THE FAN COVER REMOVED. RISK OF ELECTRIC SHOCK!

10.1In case of failure first check that the mains power supply is working and that the mains cable connector is fully engaged in the socket beneath the cable cover. If the problem persists contact your distributor or Brinsea Products Service Dept.

10.2The functional parts of the Octagon 20 Eco are modular and parts are available and are readily exchanged by a suitably qualified person equipped with basic tools. Fitting instructions are supplied with replacement parts.

10.3No lubrication or further servicing is required beyond the instructions above.

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11 Troubleshooting

11.1Poor hatching results are frustrating and can be caused by a large number of factors. The most common are given below. Brinsea Products will not be held responsible for loss of eggs or chicks under any circumstances. However we will try to advise on incubation technique to improve results where necessary.

11.2Gather as much information from the hatching results as possible to enable the problem to be analysed in detail. Record dates that eggs are set, incubator settings, dates of hatches, weight losses and the number and condition of hatchlings. Candle or break open unhatched eggs to estimate the extent of embryo development. The Brinsea Cool-Lume or Egg-Lume candling lamps are available from your dealer.

1
1 2 3 10
20
4 5 6

7

1)Clear when candled – probably infertile (or very early death) when candled at 8 days

2)Fertile with red blood vessels – after 8 days

3)Red or black staining – early death when candled at 8 days

4)Embryo with red blood ‘ring’ – early death when candled at 8 days

5)Dark outline with ill defined detail – late death (10-16 days)

6)Live embryo with bill in air sack – due to hatch in 24-48 hours

7)Normal development of the air pocket according to number of days

General guides:

Observation Likely Cause(s) Solution(s)
No chicks hatch Infertility, infection, drastically Check egg viability – are similar eggs
incorrect incubation settings, hatching naturally. Disinfect the
parent ill health. incubator. Check incubator settings and
procedures – particularly temperature.
Chicks hatch earlier than Incubation temperature too high Reduce incubation temperature slightly
expected, deformities. 1°F (0.5°C)
Chicks hatch later than Incubation temperature too low Raise incubation temperature slightly
expected 1°F (0.5°C)
Hatch dates widely spread Different rates of development Limit egg storage times. Check for
due to different storage times, incubation temperature variation –
incubation temperature sunlight, large room variation etc.
variation.
Late stage ‘death in shell’ Incorrect humidity, probably Try reducing average humidity levels
too high. (but see section 8 above)
Generally poor results Incorrect incubation settings, Improve parent bird health, check all
poor parent bird health, incubation settings, analyse egg weight
inadequate egg turning, loss to confirm humidity correct, check
turning working correctly.

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12 Specification
OCTAGON 20 Eco Maximum Setting Capacities:
Egg size Typical capacity
Quail 60
Pheasant 40
Amazon/Macaw 36
Hen 24
Duck 20
Goose 9-12
Dimensions:
Incubator only 13.8” x 10.2” x 10.2” high (35cm x 26cm x 26cm high)
Including Autoturn Cradle 17.0” x 10.2” x 11.8” high (43cm x 26cm x 30cm high)
Weight:
Incubator only 5.9 lbs (2.70 Kg)
Including Autoturn Cradle 7.1 lbs (3.25 Kg)
Power Consumption:
Maximum 45 Watts
(typical average) 25 Watts
Autoturn cradle 4 Watts
Electrical Supply: 115v 60Hz

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